Disc Pelletizer Design
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- Disc Pelletizer Design
An iron ore pelletizing disc, also known as a balling disc or pan pelletizer, is a piece of specialized equipment used in the iron ore pelletizing process. Its purpose is to convert iron ore fines into pellets, which are small, spherical clumps of iron ore.
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Fig. 1. The front view of the balling disc machine. Fig. 2. The side view of the balling disc machine. IX. DISCUSSION OF DESIGN. From the result of the experiment performed, it is observed that the balling disc machine produced different sizes range 6-25mm of coal pellets. The world grows daily in terms of engineering and technology.
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FEECO's Disc Pelletizers (also known as pan granulators) are the equipment of choice for converting powdered materials into uniform, round pellets. Disc pelletizers utilize a non …
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The pelletizing process on a disc pelletizer. Step Three: Dry Wet Pellets. Once pellets reach the desired size, they are automatically ejected from the disc pelletizer via centrifugal force. From here, they are carried via conveyor or bucket elevator to the dryer.
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The desired fill percentage also impacts drum design, as the optimal fill level will be controlled through drum speed, dams, slope, material feed rate, and drum size. Depending on the material, a percent fill that is too high could cause clumping of the material, or leave pockets of material unprocessed; too low and the drum may not achieve the ...
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55#/Minute Fine Disc Pelletizer 304 Stainless Steel 8670V-08. used. ... 10″ diameter double faced disc s. S/N 10273. Single mill design. Eriez model 15A vibratory feeder. S/N 203560. 110/1/60. 7.5 HP belt drive on mill.. Base me... Elk Grove Village, IL, USA. Click to Contact Seller. Cumberland Granulator / Grinder / Shredder. Model X1400 ...
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EMCC's disc pelletizers is an important equipment for converting powdered materials into uniform round granules. The disc granulator is composed of an inclined granulating disc, a driving device, a disc inclination adjusting …
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The disc pelletizer, also known as a pan granulator, is a preferred approach to agitation agglomeration (wet granulation) for soil amendment producers, mineral processors, and chemical manufacturers, favored for its high on-size yield, ability to fine-tune product, and the premium round granules it produces.. And while this diverse machine is relatively low-maintenance, it …
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Robust design and construction, according to the highest quality specifications; Various material options; Various liner options; ... Pin mixer and disc pelletizer combination for catalyst manufacturing. Catalyst pelletizing. Hooded disc pelletizer. Wet granulation pellet formation.
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Process Engineer on Disc Pelletizer. Hooded Disc Pelletizer. Disc Pelletizer Construction. Pelletizer Feed Chute. Disc Pelletizer Spray System. Disc Pelletizer Plows and Spray System. Disc Pelletizer Disc With Expanded Metal. Disc Pelletizer Base with Drive Unit. Disc Pelletizer Base. Disc Pelletizer Maintenance Best Practices. Coating Drum
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Today's photo highlights a disc pelletizer (pan granulator) project, showcasing FEECO's scope of work from drawings by our drafters and design team, all the way through to robust equipment manufacturing. The equipment was produced for a repeat customer, and weighs over 53,000 pounds, stands 18 feet high, and has a system throughput of 34 STPH.
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The Mars Mineral Disc Pelletizer is an adjustable, rotating pan device that can be used as a standalone pelletizer to create spherical pellets from a wide variety of inorganic and organic powders, such as limestone, fertilizers, metal ores, glass precursors, coal fines, biochar, and organic manures and soil conditioners.
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Disc Diameter: Design capacity (t/h) Rotation Speed (r/m) Disc Height (mm) Inclination: Nozzle Number: AGQP20: φ2m: 6: 15.1: 400: ... The powder material is pre-moistened to form round pellet cores with uniform particle size and sent to the disc pelletizer for granulation. On the pelletizing disc, the round cores are subjected to centrifugal ...
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By reading the brief introduction of the design principles and main components of our disc granulator, you can learn more about our disc granulator. ... You should choose a disc pelletizer manufacturer in some cities where consumption is relatively low. For example, Zhengzhou SHUNXIN has been committed to the development and production of ...
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design and Mechanism. The design of disc pelletizers functions a shallow, circular pan with a rim to comprise the material, established on an inclined axis. Because the pan rotates, fabric is fed constantly into the pan, and spray nozzles add a liquid binder to facilitate pellet increase. ... A disc pelletizer utilizes a rotating disc to create ...
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Disc pelletizers are a "tumble growth" or agitation agglomeration device, meaning they rely on a liquid binder and motion to form and refine agglomerates. The disc pelletizer may be used alone, or in combination with a mixer, most often a pin …
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3; the load on the pelletizing disc X 4; the rotary speed of the disc X 5. The angle of inclination of the pelletizer is assumed to be constant, since no real-time changes are made to this parameter under production conditions. The granulometric composition of the green pellets can be determined from the equation that describes the opera-
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EIRICH disk pelletizers are used for the production of uniform pellets from powders, fine granular or molten materials. The variety of adjustment and design features permits processing of mate …
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5. Large discs consists of disc body and disc joints. The disc joints can be accomodated upwards and downwards. 6. New dregging design and good granulating effects. Uniform granulators and most of the particles' diameter is 3-5mm. 7. High working …
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Mechanized Balling Disc Machine (Pelletizer) for Industrial Development in Nigeria Ikebudu Kingsley Okechukwu Abstract - The aim of this project is to design and construct a balling disc machine for the production of balls /agglomerates pellets from a mixture either in its powder or molten form. This idea came up during the
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Disk pelletizer. Disk pelletizers are inclined containers with a flattened cylindrical shape that rotate around their axis. The fine material is added and transported via the rotating disk in the direction of rotation until it passes beyond a certain …
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FEECO Pilot Disc Pelletizer with scrapers and multiple spray ports used for testing in the Innovation Center. Pelletizing Issue 5: Fugitive Dust. Because the disc pelletizer is an open system, meaning the actual material processing is …
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The laboratory disc pelletizer system is composed by powder mixer, disc pelletizer and liquid spray device. It is widely used in the laboratory powder pellet making for the industry of chemical engineering,fertilizer, pesticide, iron ore pellet, power source, food, medical, refractory materials, Particles coating, solid waste disposal.
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The disc pelletizer, or pan granulator, is an ideal agglomeration solution when looking to create a uniform pellet product from dry or slightly moist materials. Producing a premium granular product, the disc pelletizer is favored among …
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Disc pelletizer is the ideal granulating machine for manufacturing organic fertiliser and complex fertilizers. You can use it to granulate powdery raw materials into pellets. It plays an important role in the fertilizer production line, whether the …
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Disc pelletizer: Also known as a pan granulator, the disc pelletizer is perhaps the most recognized device in the category. The disc pelletizer consists of a rotating pan that uses centrifugal force to promote granule …
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Disc pelletizer, also known as a disk granulator or pelletizing disk, is a machine used to create uniform pellets from powders or fine materials. It operates based on the principle of agglomeration, where fine particles are combined into larger, more manageable pellets through the application of moisture and mechanical force.
WhatsApp: +86 18221755073Disc Pelletizer, Lightweigh t Design, Rack, Finite Elem ent Analysis 6m 1, 1*, 1, 2
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Disc granulator is a mechanical equipment used to make powdered materials into granules. It is widely used in fertilizer, chemical, feed and other industries. As China leading manufacturer of fertilizer disc granulation production line, Shanghai Exceed Industry Co., Ltd design high-quality, efficiency, longevity and cost-effective disc granulator /disc pelletizer for organic or compound ...
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At the same time, due to the friction between the material and the disc, the particles roll upward with the disc and overflow from the disc edge when they reach the finished granule size. The main factors affecting the pan granulator are disc diameter, disc inclination, disc edge height, rotation speed, feeding position, scraper position and so on.
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The above is the information about the design of a disc pelletizer. If you want more introduction, please feel free to send messages to us and Shunxin sales manager will contact you soon. Disk Granulator. Disk Granulator. Model: SXYZ-1800; Edge Height: 300mm; Rotary Speed: 21(r/min)
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In order to accurately analyze the stress and strain ø6000 disc pelletizer plate body, weight problem solving high redundancy disk body design caused excessive, calculated on the basis of a comprehensive body of load on the disc, the system was established in …
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PDF | On Jan 1, 2015, K. O. Ikebudu and others published Design of Pelletizing Machine (Balling Disc) | Find, read and cite all the research you need on ResearchGate
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Disc pelletizer for biofertilizer making is the key equipmnet in the process of producing bio organic fertilizer granules. In our company, the pan pelletizer is one of top sale biofertilizer granulation equipment among drum granulator, roller extrusion pellet making machine, churn drum granule making machine.It has the high granulation rate, as high as 93%.
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Disc PelletizerDisc Pelletizer The Mars Mineral Disc Pelletizer consists of a pan, drive and plows, which are supported on a heavy structural frame and base. The pan is driven by an 1800 rpm TEFC motor through a vari-drive belt and heavy-duty gear reducer. It is mounted on the output shaft of the reducer for disc sizes from three feet to eight ...
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The EIRICH TR04 Disc Pelletizer is the perfect size for your lab or for small scale production. The variety of adjustment and design features of the EIRICH Disc Pelletizer permits processing of materials with difficult pelletizing properties.
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