Silica Archives | United Refractories Co.

Blend of natural and fused silica dry vibratable refractory for iron melting coreless applications

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Tundish

Cast Lining: From brick to low-cement alumina-silica and ultra-high purity castables, ... A 90% magnesia, dry, heat setting vibratable. English BASIC 187 DV-88D A 90% magnesia, dry, heat setting vibratable: English BASIC 187 GM-55 A 55% magnesia, silicate bonded gunning mix ...

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Use of Dry Vibratable Material in Tundish Working Lining …

Basic dry vibratable materials composed of periclase and/or olivine are used as disposable tundish liners in the continuous casting steelmaking process. In the authors' plant, lining materials ...

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Saving Electrical Energy in Coreless Induction Furnaces

No adverse effects on the dry vibratable silica refractory linings. Foundry D operates two, 12-metric ton, 9,000-kW, 180-Hz medium frequency coreless furnaces batch melting ductile-base iron. Each 12-metric ton charge consists of 15% ductile pig iron, followed by the addition of 35% carbon steel clips and 50% ductile returns. Tap temperatures ...

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Dry Vibrated Cement (DVC) | Neutral Ramming …

NORVIBE™ dry vibrated cement mixes have been designed for ease of installation, outstanding service life and optimal metal corrosion resistance. ... Use of these products can lead to CO2 emission savings of up to 5% versus …

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Refractory products for coreless induction furnace

Dry vibratable mass Main component: white fused alumnina Max service temp.: 1700 Density: 1800 kg/m 3. Fast ON 90. No cement castable Main component: alumina Max service temp.: 1750 Density: 3000 kg/m 3. Insertec Tips. In a …

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PRODUCT BULLETIN ALLIED

DRI-VIBE® 682A is a fused alumina-based dry vibratable refractory designed for lining coreless induction furnaces melting a wide range of carbon, stainless, and high-alloy steels. DRI-VIBE 682A is best suited for use at tap temperatures ranging from 1650°C to 1760°C (3000°F to 3200°F). This product offers the following benefits and features:

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Dry vibratable products with unmatched campaign …

Allied Mineral Products produces the industry standard DRI-VIBE ® product line, which offers unmatched campaign performance for melting all metal grades, from zinc and aluminum to …

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Refractory Products and Monolithics

A 70% alumina, dry vibratable: English VERSA-TECH 57A G ON-LINE 60% Alumina, Rapid Turn-Around, Low-Cement Gunning Mix: English VIBE-TITE M A dry, heat setting, basic vibratable ... VISIL® MORTAR (DRY) Silica-Based, Air-Setting Two Component: English VACUUM FORMED 2800HD UNFIRED Vacuum formed lightweight boards and shapes: Language. Spanish ...

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Dry Vibratable

Dry vibratable is a refractory lining with various applications. Dry vibratable is installed dry, forked, and vibrated. The lining is then slowly heated, sintering the dry vibratable and bonding the material creating a working lining.

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Silica Mix B Cu 7 | Dry Vibratable Mass for Refractory

Silica Mix B Cu 7 is Dry Vibratable Mass Dvm for Refractory product in India by Calderys refractories. These Silica Ramming Mass used for Coreless Induction Furnace, Cu and Cu Base Alloys, Induction Furnace, Hot Face Lining.

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Refractory Chun hwa metal

Leading dry vibratables, castables, plastics and precast shapes for all pressure pour furnace areas. A wide selection of repair/maintenance and installation products supplements our refractory offerings. Pressure Pour Furnace …

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Cuarsil IS6 CF: Dry vibratable mass silica based on quartzite

Dry silica mass based on high purity microcrystalline quartzite, mixed with a special sintering agent that gives it higher refractoriness, bigger resistance against erosion, penetration and …

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Lower Respirable Crystalline Silica Refractories

The TEK-SIL series of a silica-based, dry vibratable refractory to be used as a working lining for coreless induction furnaces is expected to help foundries to comply with the new (June 2018) OSHA standards for respirable silica. With less than 1% of respirable crystalline silica, TEK-SIL contains 100 times less respirable silica than a ...

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PRODUCT BULLETIN ALLIED

DRI-VIBE LGS 231S - XB is a silica-based dry vibratable refractory designed as a coreless induction furnace top cap for iron-melting applications. This product was designed to be installed with either DRI-VIBE® LGS, SIL-VIBE®, MINRO-SIL RAM 1001 or MINRO-SIL 2001 working linings. DRI-VIBE LGS 231S - XB offers the

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Vibration Improves Refractory Installation for Channel Furnace

The EVS has been used to install dry vibratable refractory for both ferrous and nonferrous applications. In either case, the installation procedure is essentially the same as refractories of similar densities are used for most applications. The only difference concerns silica-based refractories used in some nonferrous applications.

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Interactions Between Dry Vibratable Tundish Linings …

silica, etc.) other linings have been developed that substitute a portion of the periclase with other oxides. Kalantar et al.1, ... preformed bricks or boards have been used, though many practices now use either a gunnable/sprayable or a dry vibratable system. The latter technology consists of a refractory mix that is poured, in a dry state ...

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Lower Respirable Crystalline Silica Refractories

Silica-based, dry vibratable refractory for working linings of coreless induction furnaces. Refractory manufacturer ALLIED MINERAL PRODUCTS has developed a product line it claims will "significantly" reduce …

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AN ENGINEERED METHOD airborne silica, resolving …

airborne silica, resolving safety hazards and improving production efficiency when relining a coreless furnace with dry, vibratable refractory. Silica-based refractory continues to be the …

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Cuarsil IS6 AC: Dry vibratable mass silica based on quartzite …

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with either Boron Oxide (B203) -AN or Boric Acid (H3BO3) -AC as a sintering agent. It may also be delivered without any sintering agent.

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Cuarsil IS7 AN: Dry vibratable mass silica based on quartzite …

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with either Boron Oxide (B203) -AN or Boric Acid (H3BO3) -AC as a sintering agent. It may also be delivered without any sintering agent.

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Cuarsil IS4 VI: Dry vibratable mass silica based on quartzite

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1650; Density: 2050 – 2150kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with a special sintering agent that melts and, subsequently, sinters giving it a high resistance to mechanical erosion.

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Refractories for channel furnaces

High purity silica dry vibratable for lining coreless furnaces melting gray iron, ductile iron, some mild steels, and many grades of copper and brass. Excellent thermal shock resistance for single shift operations.

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Foundry furnace linings: diverse solutions

SILCOR linings are high purity, graded quartzite (silica) based dry-vibration refractories enriched with fused silica. Used for lining high powered, medium frequency induction furnaces melting low silicon SG based iron, SILCOR improves: ... dry-vibratable refractories should be used for smaller inductors or as a universal inductor lining.

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Cuarsil IS6 CF: Dry vibratable mass silica based on quartzite

Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with a special sintering agent that gives it higher refractoriness, bigger resistance against erosion, penetration and wetting of melting metal.

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SILICAMIX 7 A | Dry Vibratable Mass for Refractory

SILICAMIX 7 A is Dry Vibratable Mass Dvm for Refractory product in India by Calderys refractories. These Dry Vibratable Mass Castables have Silica Ramming Mass with best …

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DRI-VIBE 434A

Chemical Analysis Al2O3 Material Required SiO2 Grain Size TiO2 Installation Methods Fe2O3 Alkalies Other PLC* (oC) (oF) % MPa psi W.m-1.K-1 BTU.in ft2.hr.oF 150 300 ...

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Coreless Induction Furnace

Precast shapes, masses and refractory cements for coreless induction furnace - HIC of iron foundry. Manufacturing company. Our refractory products: self flowing castable, dry vibratable massS, no cement castable, chemically bonded …

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INTRODUCING TEK-SIL! | Allied Mineral Products

TEK-SIL is a silica based dry vibratable used as the working lining for coreless induction furnaces. With less than 1% of respirable crystalline silica, TEK-SIL contains 100 times less respirable silica than a traditional silica-based dry vibratable. This significantly reduces respirable crystalline silica during installation, which reduces ...

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Refractories for coreless induction furnaces

High purity silica dry vibratable for lining coreless furnaces melting gray iron, ductile iron, some mild steels, and many grades of copper and brass. Excellent thermal shock resistance for single shift operations.

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Coke Ovens

Gunite-Fused Silica RGun FS-CF (Cement Free), RGun FS-CF Fine Castables JAMBS - Unicrete 50 Flowz TL0877 & Unicrete 60 Flowz Battery Top & General - Unicrete 50 Flowz TL0877 Floor Leveling/Patch R 60 DV (Dry Vibratable) Missing Flue: To be repaired Repaired area with RGun FS-CF Charge Hole Lids Lid Seal Lid Seal G (Silica)

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Vibratables

High purity silica dry vibratable refractory with silicon carbie addition for non-ferrous coreless applications °F °C; 2750: 1510: Lbs/ft³ ...

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(PDF) Refractory Usage In Induction Melting & Holding …

Silica based DV's are the right choice for lower melting copper alloys such as brass and bronzes. Figure 14 Figure 15 93% SiO2 + SiC Dry Vibratable 84% Al2O3 + 10.8% MgO + 2.7% SiO2 Dry Vibratable Figures 14-16 are Cu-Ni-Mn alloy cup test results of three different refractory families namely: Silica-SiC, Alumina-Magnesia Spinel and Alumina ...

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Cuarsil IS4 AT: Dry vibratable mass silica based on quartzite …

Cuarsil IS4 AT Dry vibratable mass silica. Main component: quartzite; Max service temp.: 1400 – 1650; Density: 2080kg/m 3; Format: Dry silica mass based on high purity microcrystalline quartzite, mixed with a special sintering agent that provides it with higher refractoriness and higher resistance against erosion, penetration and molten metal wettability

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New Technology in Dry Vibratable Refractories

The use of dry vibratable refractories as metal contact linings in coreless induction furnaces is well known. Dry vibratables have been successful because of their ease of installation and short turnaround time. One weakness that is typical of most ceramics, including dry vibratables, is their brittle nature of failure.

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REDUCING AIRBORNE SILICA DURING CORELESS …

lining a coreless furnace with silica and other dry, vibratable refractories. More recently, the technology was expanded to provide the same installation control for foundries with small furnaces ranging from approximately two (2) tons capacity to nine (9) tons capacity or with former

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