The pros and cons of reductive matte smelting of …

The products of PGM mining today look very different from those of forty years ago, and process changes are required in the smelting of PGM ore concentrates in order to accommodate the increasing amounts of UG2 concentrates that are being produced in the South African Bushveld Complex. These concentrates contain much higher levels of

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Slag properties and design issues pertinent to matte …

The copper-nickel and PGM-(Platinum Group Metals) bearing concentrates produced in South Africa are smelted in electric furnaces. The slags obtained in the smelting of these low grade concentrates have relatively high MgO contents, which as a consequence of their high electrical resistivity renders them suitable for

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Spinel Removal from PGM Smelting Furnaces A.R. Barnes and A.F. Newall Heat Flow CC, Lanseria, South Africa Keywords: Pyrometallurgy, furnace, smelting, spinel, PGM, phase diagrams Abstract – As Merensky reef ores are replaced by UG2 ores, chromium levels in PGM smelting furnace feeds have steadily increased. Increased chromium levels

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under plasma crucible smelting, plasma blast furnace smelting, and reduction/melt-ing processes at power levels over the range of 1–30 MW. In addition, there is commercial capacity in the range of 1–7 MWeach for the melting of ferroalloy fines and electric arc furnace (EAF) dust. There are indications of a gradual growth in

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Smelting Metal: How It Works | Metal …

The difference between melting and smelting. It's easy to confuse the phrases melting and smelting, but these two processes, however, are not the same. During the melting process, the substance transitions from its solid to …

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For the processing of nickel- and PGM-bearing feed materials, five Outotec Ausmelt Furnaces at four sites are in operation. Two of these furnaces are located in Rustenburg, South Africa, …

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Can the Future of PGM Smelting be Modelled with …

The platinum group metal (PGM) industry in South Africa is dealing with increasingly challenging ore bodies that are often not well suited to traditional matte-smelting furnaces.

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Platinum Group Metals Analysis

PGM's, either individually or in combination are separated from their matrices by a variety of wet chemical procedures: Smelting, followed by cupellation is used for recovering small amounts …

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Recover PGM by Matte Smelting and Leaching

The processing sequence includes (1) smelting to remove gangue material and to produce an Fe-Ni-Cu-PGM green matte, (2) converting by blowing air through the green matte to oxidize iron sulfide and to transfer the oxidized iron to the slag as 2FeO·SiO2, (3) leaching the resultant Cu-Ni-PGM white matte to dissolve the copper and nickel and to ...

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Energy consumptions for Kell hydrometallurgical …

Smelting The PGM smelting facilities in South Africa have been summarized by Jones6 and the smelters treat blends of Merensky, UG2 and Platreef concentrates. The 'nameplate' installed power of Anglo Platinum Limited's smelters is 185 MW7. Smelting of PGM concentrates in South Africa began with Merensky concentrates and over time increasing

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2001: DC furnace for ilmenite smelting 2004: Rectangular copper slag cleaning furnace 2004: High capacity FeNi rectangular SAF with thyristor + copper cooling system 2006: DC slag cleaning unit for precious metals (PGM, Cu, Co, etc.) Figure 1 shows a typical submerged arc furnace from the 1950s, as it was promoted at that time. It should be pointed

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(PDF) An overview of South African PGM smelting

There are many similarities between PGM smelting and nickel sulphide smelting, and the range of technologies in use includes six-in-line rectangular electric furnaces, three- electrode circular AC ...

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Their study suggests that highly efficient PGM recoveries (over 99%) can be obtained from spent catalytic converters at relatively low temperatures when compared to the …

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PGM recycling and refining stages. Our refining process allows us to efficiently and securely extract and recover PGMs from complex products, and then refine them to commercial grade purity. From initial material analysis to …

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An overview of Southern African PGM smelting

The largest known platinum group metal (PGM) deposit in the world is the Bushveld Complex in South Africa, with the Great Dyke in Zimbabwe also being one of the biggest. It is therefore not surprising that the majority (just over 5 million troy ounces or 156 metric tons per annum) of the world's platinum is produced in Southern Africa. Primary smelting of ore concentrates is …

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People often use the terms "melting" and "smelting" interchangeably. Melting is the process of turning solid metals into liquid form for molding. Smelting is when you convert metal ore into its purest form. The easiest way to look at is by considering the mining process. Miners collect gold ore and smelt it to collect the metal for use ...

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Challenges and solutions in PGM furnace operation: …

PGM smelter process conditions As a start, it is of value to reflect on the fundamental differences between the southern African PGM smelting industry and the rest of the nonferrous pyrometallurgical industry. Base metal sulphide smelting - industry comparison If one considers the copper industry first, based on a review of 58 primary smelting

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Melting of platinum group metal concentrates in South …

slag chemistry plays during melting and converting. History Melting of platinum group metal (PGM) concentrates in South Africa dates back to the 1930s when blast furnaces were installed in Rustenburg to melt concentrate obtained from the Merensky Reef, one of the two main PGM-bearing reefs in the Bushveld Complex. (A

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Capital-efficient upgrading of PGM concentrates

The processing of a PGM concentrate containing approximately 100 g/ton PGM to a high-grade PGM concentrate containing a minimum of 50% PGM consists of two main steps: the …

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JBR Recovery – Precious Metal Recovery and Refining

JBR is a processor of materials containing silver, gold and other PGM metals. Our specialist skills have targeted secondary or waste materials, especially the photographic industry – the largest …

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The pros and cons of reductive matte smelting for PGMs

The products of PGM mining today look very different from those of 40 years ago, and process changes are required in the smelting of PGM ore concentrates in order to accommodate the increasing amounts of UG2 concentrates that are being produced in the South African Bushveld Complex.These concentrates contain much higher levels of chromium oxides …

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Rectangular furnace design and revolutionary DC-slag …

PGM Platinum group metals (PGM) are mainly produced from sulphide nickel and copper minerals. After flotation and concentrate drying, raw material is smelted in large SAFs for …

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