Enhancing the separation of refractory weakly magnetic …

For improving selectivity of HGMS in processing refractory weakly magnetic minerals, we developed a novel method termed high gradient magnetic separation coupling with magnetic fluid (HGMSCMF) and experiments on the refractory ilmenite ore (serious competing capture occurred between ilmenite and titanaugite) in Panzhihua in Sichuan Province of China …

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A New Technique for Recovering Copper From Complex Copper …

Copper oxide ore has a complex composition, and a low recovery rate is often achieved via the traditional sorting method. A new combined process of flotation–high-gradient magnetic separation–leaching is proposed here to recover copper minerals. The test results showed that the flotation process was successful when using sodium sulfide as a vulcanizing …

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Quantitative characterization and magnetic separation of …

According to the results of mass recovery and grade improvement, one-step magnetic separation method has the best separation effect for Mo, followed by copper, which …

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Electromagnetic Separation of Copper Iron …

At Fredricktown, Missouri, the North American Lead Co. is operating four Dings separators on copper, iron, and nickel sulphides. The ore is roasted in a McDougal furnace. The roasted chalcopyrite is removed by the …

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Magnetic Fluid Separation

Magnetic fluid separation is a separation method that takes magnetic fluid as the separating medium and makes different minerals suspended in layers in the magnetoelectric field and gravity field in accordance with their magnetic intensity (or electric property contrast) and density under the action of an external magnetic field, magnetoelectric field, or gravity, so as to achieve …

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Recovery of iron from copper slag via modified …

A novel technology, modified roasting in CO–CO2 mixed gas and magnetic separation, was presented to recover iron from copper slag. The effects of various parameters such as dosage of flux (CaO), gas flowrate of CO and …

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Guide to Magnetic Separator: Definition and Working …

The principle behind magnetic separation relies on the differences in the magnetic properties of minerals, which experience varying forces within the magnetic field of the separator. This method is commonly used for sorting iron, manganese, chromium, and non-ferrous and rare metals.

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Magnetic separation of heavy metal ions and evaluation …

A new approach was developed for the magnetic separation of copper(II) ions with easy operation and high efficiency. p-Mercaptobenzoic acid served as the modified tag of Fe2O3@Au nanoparticles both for the chelation ligand and Raman reporter. Through the chelation between the copper(II) ions and carboxyl groups on the gold shell, the Fe2O3@Au ...

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Iron extraction from copper slag by additive-free activation …

Iron grain growth during deep reduction roasting is important for iron enrichment from copper slag (CS) through magnetic separation. In this work, a novel method of additive-free activation roasting, including oxidation and subsequent reduction roasting, was proposed to increase the iron grain size, then the iron was extracted by magnetic separation.

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Pulsating HGMS for industrial separation of chalcopyrite from …

The copper concentrate and non-magnetic product produced from the separator were analyzed for mass weight, Cu and Mo grades and recoveries. We have particularly established a Mo reduction ratio in copper concentrate product (R Mo) and a Separation Efficiency (SE), to evaluate the pulsating HGMS performance for the copper-molybdenum …

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Magnetic Separation

Magnetic separation is a process where a contaminant is first attached onto a magnetic carrier material (e.g., magnetite), and subsequently, the contaminant-laden carrier is separated under …

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Ball milling coupled cascade magnetic separation to …

The dry magnetic separation experiments were carried out with a 500 mT or a 300 mT NdFeB magnet which was placed on the side of the centrifuge tube, and the residues were separated by vibrating while the magnet was attracted. ... Extraction and separation of copper and iron from copper smelting slag: a review. J. Clean. Prod., 368 ...

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Efficient Recovery of the Combined Copper Resources from Copper …

Based on the characteristics of COBL ore, a novel combined method of magnetic separation and individual leaching has been proposed to efficient recover copper resources.

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Molybdenum Copper Separation Methods Chemical and …

This method includes froth flotation, magnetic separation, and electric separation. Froth flotation is based on the difference in surface wettability of molybdenum and copper minerals. Magnetic separation is used to separate magnetic and non-magnetic fractions of molybdenum and copper minerals.

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A Comprehensive Recovery Process for Selective …

A comprehensive recovery process for the selective separation and enrichment of copper, zinc and iron minerals from a polymetallic ore was developed, which consisted of copper flotation, zinc flotation, and iron …

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Application of pre-magnetic separation to address grinding

As illustrated in Fig. 15, the pre-magnetic separation is positioned after the milling stage. The magnetic and non-magnetic products obtained from the pre-magnetic separation are then classified using different hydrocyclones. The overflow products from the classification are merged into the flotation system to produce copper concentrate.

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Expert Guide: Magnetic Separation in Mineral Processing

The magnetic minerals are attracted towards the magnetic surface by applying a strong magnetic field, leading to efficient separation while non-magnetic particles are separated effectively behind. This selective separation makes it possible to extract the product in the most efficient manner and, at the same time, achieve the highest level of ...

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A novel process to upgrade the copper slag by direct reduction-magnetic

An innovative technology for direct reduction-magnetic separation with the addition of Na 2 CO 3 and CaO was studied to upgrade copper slag assaying 40.33% Fe total and 0.65% Cu. It is difficult to recover iron and copper from the slag by direct reduction since the iron mainly occurs in fayalite and the copper exists in copper sulfide.

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Eco-friendly iron extraction from fe-containing copper …

The higher content of copper oxide (CuO) in the concentrate is because copper oxide (CuFe 2 O 4) exists in magnetite (Fe 3 O 4), which is easy to be enriched in the concentrate by reduction roasting and weak magnetic separation, and the copper in the tailing exists in the form of copper oxide (CuO), which is difficult to be separated by ...

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Understanding Magnetic Separation: Explained with …

Magnetic separation is a process that uses magnets to separate magnetic materials from non-magnetic ones in a mixture. This technique takes advantage of the varying magnetic properties of different substances. The primary component involved in this process is the magnetic …

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A New Technique for Recovering Copper From Complex …

The leaching rates of copper from magnetic separation concen-trates and tailings are 28.44% and 26.95%, respectively. The total copper recovery is 87.61%. This new technology introduces a high-gradient magnetic separation process, which achieves the requirements of …

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A novel process for extracting bismuth from high iron content copper …

The copper in the dust was recovered with a purity of 99 %. • 90 % of the iron in the dust was separated using magnetic separation. • The lead was separated as PbCl 2 by leaching with hydrochloric acid.. Bismuth was recovered as BiOCl compound with 95 % purity.

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Recovery of Iron from Copper Tailings Using a Combined

Direct reduction refers to the process of reducing iron minerals in copper slag to metallic iron particles below the melting temperature of copper slag [].Using direct reduction–magnetic separation technology to recover iron resources in copper slag has fair recovery effect and short reaction time, which is the development trend of comprehensive …

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Magnetic separation of weakly magnetic copper minerals

High Gradient Magnetic Separation of small (5-38 µm) weakly magnetic copper mineral particles from a copper concentrate and ore has been performed.

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Liberation and Enrichment of Metallic Iron from Reductively …

The reductively roasted copper slag with mean particle size of 4.76 μm was separated at different magnetic intensities.The results are shown in Fig. 1b. The Fe recovery, SiO 2 content, and SiO 2 recovery in the concentrate increase with magnetic intensity, whereas the Fe content shows a decreasing trend. The independent metallic iron particles in reductively …

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Recover of Cu from copper oxide ore using magnetic separation …

In this work, the copper oxide ore from Congo responded well to magnetic separation, for raw ore containing 1.50 % Cu of −2 mm size fraction, under magnetic separation under 1.5 T magnetic induction intensity, 3 mm rod matrix and 100 r/min pulsating, magnetic concentrate with 76.63 % Cu recovery and 8.60 % Cu grade was obtained, the content ...

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Magnetic separation of weakly magnetic copper minerals

Abstract: High Gradient Magnetic Separation of chalcopyrite and bornite, both weakly magnetic copper minerals with mass susceptibilities of about 0.1 × 10 -6 m 3 /kg and 0.2 × 10 -6 m 3 /kg respectively, has been performed. Initially pure mineral samples were processed before turning to copper samples with decreasing content of the minerals. These were: a concentrate, flotation …

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Review on coal-based reduction and magnetic separation …

Coal-based reduction followed by magnetic separation is proposed, which adopts coal as the reductant to reduce iron oxides to metallic iron below the melting temperature. ... H.Y. Wang, K.Q. Li, W. Ni, X.Y. Huang, and Y. Jia, Experimental research of deep reduction and magnetic separation process of a high-iron copper slag, Met. Mine, 41(2012 ...

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Magnetic separators: Magnetic sorting technology with …

High-resolution optical sorting system for pure copper products. E-scrap recycling. Flexible sorting solutions for demanding e-scrap recycling tasks. ... MAGNETIC SEPARATION Magnetic separators technology for traditional as well as a growing number of new applications – with over 135 years of experience ...

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Copper Recovery from Yulong Complex Copper Oxide Ore …

A combined process of flotation and high-gradient magnetic separation was proposed to utilize Yulong complex copper oxide ore. The effects of particle size, activators, Na2S dosage, LA (a mixture of ammonium sulfate and ethylenediamine) dosage, activating time, collectors, COC (a combination collector of modified hydroxyl oxime acid and xanthate) …

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Magnetic Separation of Weakly Magnatic Copper Minerals

High Gradient Magnetic Separation of small (5-38 µm) weakly magnetic copper mineral particles from a copper concentrate and ore has been performed.

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A novel process for extracting bismuth from high iron content copper …

In this method recovery of bismuth from copper flue dust was carried out after copper and iron separation. To separate copper from dust, this material was leached with water and dilute sulfuric acid (0.6 M). ... Magnetic separation was performed with field intensities of 0.1 T and 0.4 T to separate iron in the leaching residue. 70 % of bismuth ...

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Magnetic separation of heavy metal ions and evaluation …

A new approach was developed for the magnetic separation of copper (II) ions with easy operation and high efficiency. p-Mercaptobenzoic acid served as the modified tag of …

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Magnetic Separation in the Mining Industry

At this point, the magnet pulls any material susceptible to magnetic attraction onto the upper belt, effectively separating the unwanted metals from the rest of the bulk. How Magnetic Separation is Useful. Magnetic separation has been used in the mining industry for more than 100 years, beginning with John Wetherill's Wetherill Magnetic ...

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Separation of Copper-Nickel by Flotation and Magnetic Methods

The xanthates KEX and NIX did float a significant amount of metallics, which had to be removed from the copper fraction by magnetic separation. It was not determined if metallic copper or iron-nickel alloy was the phase floated by the xanthates. However, magnetic separation of the copper-rich fraction removed metallics high in copper (40 to 50 ...

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A New Technique for Recovering Copper From Complex …

Flotation tailings separated by high-gradient magnetic separation can yield two products, namely, magnetic separation concentrates and magnetic separation tailings, via the …

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